Admin Table of Contents
- 1 What causes excessive dross when plasma cutting?
- 2 What is the most common cause of the top edge being melted away during a cut?
- 3 What is the difference between dross and slag?
- 4 Why does my plasma cutter keeps cutting out?
- 5 What metals can be cut with the oxyfuel gas process?
- 6 What is pilot arc plasma cutter?
- 7 What is casting slag?
What causes excessive dross when plasma cutting?
Top spatter dross A worn nozzle, excessive cutting speed, or a high standoff is usually the cause. It is caused by the swirling flow of the plasma jet, which at a certain angle of attack flings molten material out in front of the kerf rather than down through it.
What is the most common cause of the top edge being melted away during a cut?
Nozzle Too Near Surface When the nozzle is too low, part of the preheat flame’s inner cones become buried in the cutting kerf. This produces grooves in the cut face and excessive melting of the top edge.
What does the term plasma refer to in plasma arc cutting PAC )?
Only $35.99/year. A gas which has been heated to the point that it will conduct electricity. In Plasma Arc Cutting (PAC), what does the term “plasma” refer to? Completely dry.
What is the difference between dross and slag?
Slag is said to be refuse produced as a result of melting non ferrous material which have a high melting point. Whereas dross is said to be related to non ferrous alloys, which have a low melting point. These are produces when molten metal comes in contact with air.
Why does my plasma cutter keeps cutting out?
Too slow of travel speed when cutting- Moving excessively slow when cutting (especially at higher amps) overheats the torch consumables and can cause the parts to wear out prematurely. It can also cause the arc to terminate. 3. Dragging the Torch Nozzle on work piece- This is a common mistake beginners make.
Which of the following is a common issue when plasma cutting?
13 Most Common CNC Plasma Cutter Problems and Solutions
| Problems | Cause of Issue |
|---|---|
| Plasma cutting torch burn out | 1. the metal pressure cap is not compressed |
| 2. cutting torch conductive joints loose, broken cable trachea, water-cooled torch interface leakage | |
| 3. cutting torch joints poor insulation |
What metals can be cut with the oxyfuel gas process?
What metals can be cut with the oxyfuel gas process? Iron, Low Carbon Steel, Magnesium, Titanium, Zinc, and any metal that oxidizes rapidly.
What is pilot arc plasma cutter?
NON-TOUCH PILOT ARC PLASMA CUTTER: efficiently cuts though rough, painted, and rusty surfaces and produces minimal slag. Pilot arc technology allows you to cut without touching the tip to the metal. Better cutting quality and longer consumable life. Uses non-hazardous compressed air to cut, safe and at low cost.
What is metal slag?
Steel slag, a by-product of steel making, is produced during the separation of the molten steel from impurities in steel-making furnaces. The slag occurs as a molten liquid melt and is a complex solution of silicates and oxides that solidifies upon cooling.
What is casting slag?
Slag is mainly a collection of compounds such as SiO2, Al2O3, Cao, FeO, MgO, MnO but can entrap cast iron droplets. Slag also forms during melt treatment and contains sulphides. Another aspect is also to minimize iron loss. The aim is a slag mainly consistent of oxides of calcium, silicon, magnesium, and aluminium.